Download wood magazine issue 244 pdf

Download wood magazine issue 244 pdf

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36
ISSUE JULY

®
The World’s Leading Woodworking Resource

Multi-purpose
p

Plus Great
Plans
Icebox Chest p

Jigsaw
Circle Jigp

Toy WWII Jeep


p

Phone/Tablet
Charging
Station
Plumb Your
p

Shop for Air p


SUMMER SALE
April 10 − July 10
PURVEYORS OF FINE MACHINERY®, SINCE !

14" DELUXE BANDSAW 17" HEAVY-DUTY BANDSAW


• Motor: 1 HP, V/V, prewired V, single-phase, 30TH ANNIVERSARY EDITION
TEFC, RPM • Motor: 2 HP, V/V, single-phase,
• Amps: 11A at V, A at V TEFC, prewired V MADE IN
• Table size: 14" x 14" x 11⁄2" • RPM: AN ISO
• Table tilt: 10° L, 45° R FACTORY
• Amps: 20A at V, 10A at V
• Floor-to-table height: 43" • Precision-ground cast iron table size:
• Cutting capacity/throat: ⁄2" 17" x 17" x 11⁄2"
• Max. cutting height: 6" • Table tilt: 45° R, 10° L
• Blade size: ⁄2" (1⁄8" to 3⁄4" wide) • Floor-to-table height: ⁄2"
• Blade speed: and FPM • Cutting capacity/throat: ⁄4"
• Overall size: 27" W x ⁄2" H x 30" D • Blade length: ⁄2" (1⁄8" to 1" wide)
• Footprint: ⁄2" L x ⁄2" W • Approx. shipping weight: lbs.
• Approx. shipping weight: lbs.
$ $
89
GLX $ SALE $ shipping
lower 48 states GANV $ SALE $ shipping
lower 48 states

10" HYBRID TABLE SAW 10" CABINET TABLE SAWS


WITH RIVING KNIFE & IMPROVED FENCE • Motor: 3 HP, V, single-phase, A
• Precision-ground cast iron table with

extension measures: 27" x 40" (G),
• Amps: 15A at V, A at V
27" x ⁄4" (G)
• Precision-ground cast iron table
• Floor-to-table height: 34"
with wings measures: ⁄2" W x 27" D
• Arbor: 5⁄8" • Arbor speed: RPM
• Floor-to-table height: ⁄8" • Max. dado width: 13⁄16"
• Arbor: 5⁄8" • Arbor speed: RPM • Capacity @ 90º: 31⁄8", @ 45º: 23⁄16"
• Max. depth of cut: @ 90° 31⁄4", 45° 21⁄4" • Max. rip capacity:
• Rip capacity: 31" R, 16 3/4" L •
• Overall size: 64" W x ⁄4" D x ⁄2" H lbs. (G)
• Footprint: 21" L x ⁄2" W INCLUDES
WITH RIVING KNIFE
• Approx. shipping weight: lbs. $ $ A 3 HP
$
G SALE SHOWN LEESON®
WITH RIVING KNIFE & EXTENSION RAILS $
MOTOR
GZ $
SALE $ shipping
lower 48 states G $
SALE $ shipping
lower 48 states

6" JOINTER WITH SPIRAL CUTTERHEAD 8" JOINTERS


• Motor: HP, V/V, single-phase, • Motor: 3 HP, V, single-phase,
15A/A, prewired V TEFC, RPM, 15A
• Max. width of cut: 6" • Max. depth of cut: 1⁄8" • Max. depth of cut: 1⁄8"
• Max. rabbeting capacity: 1⁄2" • Max. rabbeting capacity: 1⁄2"
• Cutterhead diameter: 21⁄2" •
• Cutterhead speed: RPM • Cutterhead diameter: 3", Speed:
• Table size: 71⁄2" x 46" • Cutterhead knives: 4 HSS; 8" x 3⁄4" x 1
• Floor-to-table height: ⁄2" FREE PAIR •
• Cuts per minute: 19, OF SAFETY • Deluxe cast iron fence size: 35" L x 5" H
• Fence size: 5" H x 35" L PUSH • Approx. shipping weight: lbs.
• Fence adjustment stops at 45°, 90°, ° BLOCKS
4 KNIFE CUTTERHEAD
$
• Overall size: 46" L x ⁄2" W x 49" H
• Approx. shipping weight: lbs.
G ONLY G
SPIRAL CUTTERHEAD SHOWN
GZ $
SALE $ shipping
lower 48 states GX ONLY $

15" HEAVY-DUTY PLANER 15" PLANERS


• Motor: 3 HP, V, single-phase, 14A • Motor: 3 HP, V, single-phase, 15A
• Max. cutting width: 15", depth: 1⁄8" • Max. cutting width: 15", Depth: 1⁄8"
• Max. stock thickness: 63⁄8", Min: 1⁄4" • Max. stock thickness: 8", Min: 3⁄16"
• Min. stock length: 63⁄8" • Min. stock length: 8"

• Feed rate: 16 and 30 FPM • Feed rate: 16 & 30 FPM
• Cutterhead diameter: 3" PLEASE SEE • Cutterhead diameter: 3", Speed: RPM
T FOR • Power feed rollers: solid serrated steel BUILT-IN
• Number of knives: 3 HSS
1 THE OPTIONAL • Precision-ground table size: 15" x 20" MOBILE
• Knife size: 15" x 1" x ⁄8" BASE!
• Cutterhead speed: RPM STAND • Overall size: ⁄2" W x 42" D x ⁄8" H
• Table size: ⁄8" x 15" x 31⁄2" • Approx. shipping weight: lbs. (G),
• Overall size: 32" W x 28" D x ⁄2" H lbs. (GZ)
• Approx. shipping weight: lbs. 3 KNIFE CUTTERHEAD
$
$
G ONLY
SPIRAL CUTTERHEAD
$ 00 $
G $
00
SALE shipping
lower 48 states GZ ONLY

17WOODM
TECHNICAL SERVICE: • FAX:
2 GREAT SHOWROOMS!
BELLINGHAM, WA • SPRINGFIELD, MO
TAKING MEASURE Better Homes and Gardens®

WOOD
®

July
Vol. 34, No. 3 Issue No.
EDITORIAL CONTENT CHIEF DAVE CAMPBELL
DEPUTY EDITOR CRAIG RUEGSEGGER
ART DIRECTOR KARL EHLERS
DIGITAL CONTENT MANAGER LUCAS PETERS
SENIOR DESIGN EDITOR KEVIN BOYLE
DESIGN EDITOR JOHN OLSON
TOOLS EDITOR BOB HUNTER
ADMINISTRATIVE ASSISTANT SHERYL MUNYON
CONTRIBUTING CRAFTSMEN JIM HEAVEY, MATT SEILER,
BRIAN SIMMONS, BOB BAKER, BRIAN BERGSTROM, KENT WELSH
PHOTOGRAPHERS CARSON DOWNING, JASON DONNELLY
CONTRIBUTING EDITORS LARRY JOHNSTON, BILL KRIER,
RANDY MAXEY
CONTRIBUTING ILLUSTRATORS LORNA JOHNSON,
ROXANNE LEMOINE, KURT SCHULTZ
PROOFREADERS SAM CADY, BABS KLEIN, IRA LACHER
ADVERTISING AND MARKETING
VICE PRESIDENT & GROUP PUBLISHER SCOTT MORTIMER
GROUP BUSINESS DEVELOPMENT DIRECTOR CURT BLADES
ADVERTISING ACCOUNT EXECUTIVE DANIEL WELLS
ONLINE MEDIA KIT rushbrookrathbone.co.uk

BUSINESS MANAGER DARREN TOLLEFSON CONSUMER MARKETING MANAGER BLAINE ROURICK


PRODUCTION MANAGER SANDY WILLIAMS PREPRESS DESKTOP SPECIALIST RANDY J. MANNING
Get plans for this intarsia American flag COLOR QUALITY ANALYST PAMELA POWERS
at rushbrookrathbone.co.uk The MEREDITH NATIONAL MEDIA GROUP
plans also include the Canadian flag. PRESIDENT JON WERTHER

PRESIDENT AND GENERAL MANAGER OF MEREDITH MAGAZINES DOUG OLSON


PRESIDENT OF MEREDITH DIGITAL STAN PAVLOVSKY
PRESIDENT OF CONSUMER PRODUCTS TOM WITSCHI

A time (and place) CHIEF REVENUE OFFICER MICHAEL BROWNSTEIN


CHIEF MARKETING OFFICER NANCY WEBER
CHIEF DATA AND INSIGHTS OFFICER ALYSIA BORSA

SENIOR VICE PRESIDENTS

to chill
CONSUMER REVENUE ANDY WILSON DIGITAL SALES MARC ROTHSCHILD
RESEARCH SOLUTIONS BRITTA CLEVELAND DIGITAL VIDEO MELINDA LEE
CHIEF DIGITAL OFFICER MATT MINOFF

VICE PRESIDENTS
FINANCIAL CHRIS SUSIL BUSINESS PLANNING AND ANALYSIS RON SILVERSTONE

M
y kids got me addicted to the hip- news (fake or otherwise). I suggest just CONTENT LICENSING LARRY SOMMERS CORPORATE SALES BRIAN KIGHTLINGER DIGITAL SALES MARLA NEWMAN
DIRECT MEDIA PATTI FOLLO BRAND LICENSING ELISE CONTARSY HUMAN RESOURCES DINA NATHANSON
hop musical Hamilton, a biography retreating into the room where it happens. STRATEGIC SOURCING, NEWSSTAND, PRODUCTION CHUCK HOWELL CONSUMER MARKETING STEVE CROWE
of U.S. founding father Alexander Turn off the TV and turn on your tablesaw.
Hamilton. His often-contentious personal Log out of the computer and make something
and political life ended prematurely— beautiful out of a log. Enjoy the peaceful pro- CHAIRMAN AND CHIEF EXECUTIVE OFFICER STEPHEN M. LACY
PRESIDENT AND CHIEF OPERATING OFFICER TOM HARTY
spoiler alert—in a predawn duel with rival cess of sharpening your chisels instead of PRESIDENT, MEREDITH LOCAL MEDIA GROUP PAUL KARPOWICZ
CHIEF FINANCIAL OFFICER JOSEPH CERYANEC
Aaron Burr (sir). dulling your mind on social media. CHIEF DEVELOPMENT OFFICER JOHN ZIESER
When I first listened to the cast recording, I Rather than building animosity, build the VICE CHAIRMAN MELL MEREDITH FRAZIER
IN MEMORIAM E.T. MEREDITH III (–)
found myself surprised, and oddly comforted, latest homage to our brave servicemen and
that the political climate then wasn’t that dif- women on page Be a little subversive and X For subscription help:
Online: rushbrookrathbone.co.uk
ferent from today, years after Hamilton’s take a shot at the icebox-with-a-secret proj- E-mail: wdmcustserv@rushbrookrathbone.co.uk
Phone: , select option 1.
death. Again, nerves seem to be close to the ect on page 42 (which, ironically, doesn’t X To find past articles: Search for previous articles, plan corrections, and article updates
surface, and the tension spills over into every- chill). I promise, as long as you’re enjoying online at rushbrookrathbone.co.uk
day life. An advertiser runs the same “buy time in the shop, you’re not throwing X To order past articles and issues: For articles, search rushbrookrathbone.co.uk For issues,
visit rushbrookrathbone.co.uk
American-made” message they’ve run with- away your shot.
Our subscriber list is occasionally made available to carefully selected firms whose products may
out complaint for years, and I get emails from be of interest to you. If you prefer not to receive information from these companies by mail or by
phone, please let us know. Send your request along with your mailing label to Magazine Customer
offended Canadians. Even the apolitical posts See you in the shop! Service, PO Box , Boone, IA
on our woodworking-exclusive Facebook © Copyright Meredith Corporation All rights reserved. Printed in the U.S.A.
Meredith Corporation allows the purchaser of this magazine to photocopy
page sometimes draw disproportionate ire. the included patterns solely for personal use. Any other reproduction of these
patterns is strictly prohibited.
We’re so blessed as woodworkers to have a rushbrookrathbone.co.ukll@rushbrookrathbone.co.uk
hobby into which we can escape from the Facebook and Twitter: @WOODeditor

rushbrookrathbone.co.uk 1
IN THIS ISSUE OF WOOD
®

JULY • IS SUE

PLANS TOOLS & TECHNIQUES DEPARTMENTS


24 On the cover: Outfeed Table 31 Make Your Own Plywood 1 Taking Measure
At the end of the day, stop, drop, and roll Don’t settle for home-center faces; add Escape to the shop.
away this support system with storage. exotic veneer to beautify the beast. 4 Wood-Wide Web
30 Phone and Tablet Charging Station 36 Shop Test: Dust Collectors 25 project plans for $ Twice.
Corral cord clutter inside this elegant, Forget specs: We measured airflow and 6 Sounding Board
easy-to-build accessory. filtration equally to level the playing field. Your voice, your projects, your shop.
42 Icebox with a Secret 54 Plumb for Compressed Air 14 Ask WOOD
This totally cool project hides huge Skip the trippin’ on air hoses when you Jig up to saw circles.
storage inside its classically styled skin. scatter hookups around your shop.
16 Shop Tips
48 Army Artillery Toys 59 Tools & Materials Double-dowel joints, and more.
Jeepers! Our Mil-spec series salutes the Bench grinders, a cordless trim router,
ground game with two tough toys. and more. 72 What’s Ahead
A sneak peek at your next WOOD.

42

54

2 WOOD magazine July


59

36

30

48
rushbrookrathbone.co.uk 3
WOOD-WIDE WEB
WOODMAGA rushbrookrathbone.co.uk

25
SHOP
PLANS
FOR
$25! This profusion of plans
represents the potential
for a complete shop
facelift. Organize and
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plans for workcenters,
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For a limited time, you
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25
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We’ve curated our top outdoor plans and
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For a limited time, reclaim your outdoors at
4 rushbrookrathbone.co.uk
WOOD magazine July
SOUNDING BOARD
YOUR VOICE

How do you figure?


Many furniture projects in WOOD magazine use
“figure-8” fasteners to attach the tabletop to the
apron. But I can’t seem to find them at any home
centers or hardware stores in my area. Where can
I get them?
O.J. Cain
via e-mail
That fastener, sometimes called a “desktop
fastener,” allows for seasonal wood movement, O.J.
You may have to go to a mainline woodworking
store, such as Rockler or Woodcraft, or find them
online at rushbrookrathbone.co.uk

Rapping on wood
While attending the International Builders Show,
WOOD’s Daniel Wells had his photo taken with
rapper-turned-DIY-TV-host Vanilla Ice (below). So
we asked our Facebook and Twitter followers to
come up with a good rap name for a woodworker.
Here are some of our favorite responses:
Leonardo Murphy Busta Knuckle
Gareth Glenn 50 Centimeters
William Head Chisel in da Dizzle
John Connor Flava Lathe
Victor LaDonna Kinnick Sir Sawzalot
James Cook Dust Collecta
There’s gold in them thar back issues Eddy Harrell Little Piney
While reading issue of WOOD® magazine (Dec/Jan /), I was again reminded how it is the Daniel Przybylski Eight Penny
only woodworking publication that actually teaches you how to build things and provides detailed plans.
(The 4-square Table and Chairs article is like having a coach by your side.) And it always has been.
Case in point: The dust-collection hood we built for our radial-arm saw left a lot to be desired—
because it also left a lot of dust everywhere—especially when pivoted off a 90° cut. In search of a better
solution, I spent many hours on the internet Googling and searching YouTube and found only bigger,
more cumbersome boxes.
Coming up empty there, I went old-school, manually searching through my old copies of WOOD.
That’s when I found issue 43 (June ) with its dust-collection box for a radial-arm saw: a louvered
box that you pin behind the blade oriented at the angle of the cut. Elegant and brilliant!
—Pamela Peerce-Landers
Sanatoga, Pa.
You’re making us blush, Pamela! Our online article index at rushbrookrathbone.co.uk would have found
that article for you quickly (just search for “radial arm saw”). For readers who don’t have that issue, we’ve
added the free plan to our website; find it at rushbrookrathbone.co.uk
Connect with us
rushbrookrathbone.co.uk rushbrookrathbone.co.uk
Matt knows beans woodmagazine WOOD_magazine
Matt Seiler’s article “Beans of Wisdom” in WOOD issue was spot-on. I’m now looking for a group rushbrookrathbone.co.uk rushbrookrathbone.co.uk
of fellow scrap hoarders so that we can sit in a circle and talk about our affliction. I’ll stand up and say, woodmagazine woodmagazine
“I’m Chris, and I’m a wood-scrap hoarder.” E-mail woodmail@rushbrookrathbone.co.uk; or write to
Chris Stasny WOOD magazine, Locust St., LS, Des Moines, IA
via e-mail ; or call , option 2.
6 continued on page 8 WOOD magazine July
SOUNDING BOARD
YOUR PROJECTS

Don Glencross, of Maynard, Mass.,

Pete Jacobs, of Yorktown, Va., made a playful version of our


Hidden-hook Coat Rack in issue (July ) as a gift for his
musically inclined daughter. Pickling stain colors the white keys;
ebony stain keeps the black keys looking sharp.

What to do with your leftover wood scraps? When they’re from


a garapa (Brazilian ash) deck, you turn them into a matching
patio table, as Ken Cook, of East Longmeadow, Mass., did.

Unwilling to settle for


an off-the-shelf carrier
for his three-wheel
Catrike, Bart Schmidt,
of Loudon, Tenn.,
crafted his own from
maple, red oak, and
birch plywood.

8 continued on page 10 WOOD magazine July


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© by MacNeil IP LLC


advertisement SOUNDING BOARD
YOUR PROJECTS
Finishing
Answers Instead of pine, as called for in the plans for
this Chairside Chest in issue (November
), Randy Webb, of Martinsville, Ind.,
Each issue, the finishing experts at Varathane
chose curly maple, making the project
anwer your staining and finishing questions. both simple and elegant.

Question:
How do I stain a large table
top and get consistent For this Greene-and-Greene-style clock from issue
color across the entire (November ), Bob Wolak, of Salisbury,
surface? Md., replaced the ceramic tile with a marquetry
panel he created. The clock body is sapele finished
—Daniel W. - Belton, MO with clear shellac.

Answer:
Staining a large surface is
different than staining a
small surface. You need to
work a little more quickly
when staining a table top
to achieve desirable re-
sults.
Quickly and evenly apply a
generous coat of Varathane Jeff Kunde, of Kenwood,
Premium Fast Dry Wood Calif., transformed a load of
old Douglas fir 4×4s
Stain over the entire area harvested from a wine cave
and let it set for a couple into this inviting arbor. He
bulked up the posts and
of minutes. Then quickly beams by binding four of
wipe away all excess with them together with steel
strapping.
consistent, medium pres-
sure.
This one step process will
allow the product to dry
 
   ϐ Send us a photo
ϐ
Ǥ of your work
Want to see your work
showcased in WOOD®
magazine? Send a
high-resolution digital
photo of your completed
project to
  ϐnishing tips, visit: woodmail@rushbrookrathbone.co.uk
rushbrookrathbone.co.uk
10 WOOD magazine July
SOUNDING BOARD
YOUR SHOP

Mini-split heat pump

32'
Mortiser Clamp racks Finish and
Storage glue
storage
Dust collector Mitersaw Belt sander
Planer Spindle
sander Dust port

Workbench Drum sander Can Small


Sheet storage wall parts
Scrollsaw
Dust port
Trash can Bandsaw
24' Tool
Lumber Outfeed tower
rack table
Dust port
Alcove

Lean-to
Storage
Shelves

Tablesaw Router
table Tool
boxes
Air Tool
Small-part
lumber rack compressor Shop Hanging storage boxes
Cutoff vacuum
Hanging storage storage Bench/
Grinder storage Stereo
Storage

Y
ou could say that Pete Lynah has had his first workshop more than 35 years ago, room for 5" metal dust-collection ductwork
sawdust in his shoes since age 10 when and after retiring he decided it was time for under the floor, running to a sealed room
his dad gave him and his brother a a shop upgrade. So he built a new one— where his 2-hp dust collector resides, vented
lb keg of 6d common nails for Christmas. essentially an upsize version of his previous outside via three dryer vents. The ductwork
He’s since moved on from hammering space, right down to the tool layout. leads to ports at his tablesaw, mitersaw, and
together tree forts and go-karts to building Pete framed, wired, and insulated a new by two benches. A shop vacuum services his
small exotic-wood boxes, oval Shaker boxes, 24×32' metal-clad pole building. The 3⁄4" smaller tools.
corner cabinets, dining tables, and cedar- plywood floor rests on pressure-treated 2×6 A mini-split heat pump regulates tem-
lined hope chests for his daughters. He built joists over a concrete slab. The joists provide perature year-round. During extended
12 WOOD magazine July
A retired environmental science teacher, Pete felt compelled to install a 5kW solar array on
the south-facing roof of the shop. The electricity it generates is subtracted from his utility bill.
During summer months, the solar system produces more power than the shop consumes. The
lean-to provides lumber storage.
In an alcove, a “tool tower”
on the right stores portable
South-facing double doors provide natural light and make easy work of moving materials and power tools in their original
projects in and out. cases. The machinist’s chests
and stationary drawers next
time out of the shop in cold weather, Pete shuts off the mini-split, to it hold small tools such as
and a separate room with baseboard heat keeps finishes and glue screwdrivers, files, chisels, and
from freezing. sharpening equipment, as well
as mechanics tools, including
Pete built in loads of storage. A walled-off alcove in the back of the sockets and wrenches.
shop houses shelves for miscellaneous items. At the opposite end of
the shop, Pete built wall racks for his raw lumber, sheet goods, and Show us
cut-offs. He organizes hardware and fasteners for woodworking and your shop
household maintenance in metal cans of all shapes and sizes, then Send high-resolution
arranges them on his “can wall.” digital photos of your
A amp breaker panel provides electric service for six shop to
woodmail@
amp, V receptacle circuits, two amp lighting circuits, rushbrookrathbone.co.uk
and four V circuits to supply his tablesaw, dust collector, and and we may showcase it
baseboard heater. in the magazine!
rushbrookrathbone.co.uk 13
ASK WOOD
YOUR QUESTIONS

Starter hole

¼" hardboard

Elevate the workpiece on a 4×4 to provide clearance for the blade, and rotate the panel as needed. Cutting slowly reduces blade flexing and gives the best finished edge.

Q
Jig up a jigsaw for circles and circle meet. When you put the saw in
I don’t have a bandsaw or router, but need to place, the blade must rest snugly against the
cut a circular tabletop. Can I outfit my jigsaw edge of the workpiece (or the flat edge of
with a trammel to do the job? the hole) without deflection.
—Brian Davis, Normal, Ill.

A
Although a jigsaw wouldn’t be our first
choice for cutting circles, Brian, it can be
cle
done. Begin by making an auxiliary base s of cir
from 1⁄4" hardboard. Align the edge of the Radiu
saw’s foot with one end of the hardboard
and cut a slot for the blade. (We got good
results cutting circles with a tooth-per-
inch blade.) Then attach the saw with screws,
if your base has them, or double-faced tape if
it doesn’t. Mark a line on the bottom face of
the base parallel to the edge and aligned
with the blade teeth.
Measure from the inside edge of the blade
and mark your desired radius along the line.
Drill a hole for a finish nail at this point, and
at the centerpoint of the circle on your work-
Have a question? piece. When marking the centerpoint, either
Drop us an e-mail. measure from the workpiece edge, or drill a
askwood@ blade starter hole tangent to the edge of the An auxiliary base eliminates tear-out and also reduces lateral blade movement.
rushbrookrathbone.co.uk circle and chisel a flat surface where the hole You may need screws longer than the stock screws to attach the auxiliary base.

14 WOOD magazine July


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Источник: [rushbrookrathbone.co.uk]

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